Intermittent inline high-shear emulsifier

Batch-typeIn-lineHigh Shear Emulsifier

Product Introduction:

Batch-typeIn-lineHigh Shear Emulsifier is used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring cannot achieve even after several hours can be achieved by batch dispersers within minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force to reduce droplets and solid particles.

Working Principle:

High Shear Dispersing Emulsifier, High Shear Homogenizing Emulsifier, Batch-type High Shear Emulsifying Disperser

High shear dispersion emulsification is a process that efficiently, rapidly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal conditions, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the materials are subjected to comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid), and foams (gas/liquid). Thus, under the combined action of corresponding mature processes and appropriate additives, immiscible solid, liquid, and gas phases are instantly and uniformly finely dispersed and emulsified. After high-frequency circulation, stable high-quality products are finally obtained.

For decades, the DISPERSING series products have been synonymous with high quality and reliability, applicable to almost all emulsification, suspension, and dissolution processes. Different working head (rotor + stator) structures can meet various mixing, dispersing, and emulsification requirements. There are multiple sealing methods, which can be installed at different positions of the container and can operate under conditions of 16 bar and 160°C.

Product Parameters:

The EC series offers two flange mount types: KT (atmospheric pressure type) and KD (pressure-resistant type). It is suitable for atmospheric, closed, vacuum, and pressure operating conditions.
· Bearing support, modular combination, no pollution to materials, making it an ideal choice for high-cleanliness requirements in chemical, food, and cosmetic industries.
· Reasonable design, easy to clean and disassemble, meeting GMP hygiene requirements.
· Sealing options available: skeleton seal, mechanical seal.
· Fully achieves high-quality dispersion, emulsification, homogenization, dissolution, and reaction, making your production work smoothly.

Recommended Feeding Order

When using a high-shear mixing emulsifier, the recommended material feeding sequence is as follows:

1. Add all components with the minimum viscosity to the container and start mixing.

2. Add the remaining liquid or soluble components.

3. Add solids that require vigorous mechanical stirring or solids that need a certain period of chemical reaction.

· Main Optional Working Head Types:

1. The upper limit batch processing capacity in the table is measured with water as the medium;
2. The batch processing capacity depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please contact Yuedi Company by phone;
3. For special requirements such as high temperature, flammable and explosive, and corrosion, please confirm in writing before customization to avoid dangers and losses;
4. The data in this table may be inconsistent due to technical improvements or customization. Please refer to the actual product.